1. The Physics of AC Power
In Alternating Current (AC) circuits, power is not as simple as $Volts \times Amps$. Because voltage and current waveforms can shift out of phase (due to inductance or capacitance), we deal with three distinct types of power:
- Real Power (P) - kW: The power that performs actual work (turns the motor shaft, lights the bulb, heats the element). It is the horizontal component of the triangle.
- Reactive Power (Q) - kVAR: The power that oscillates back and forth between source and load to sustain magnetic fields in motors and transformers. It does no useful work but occupies current capacity. It is the vertical component.
- Apparent Power (S) - kVA: The vector sum of P and Q. This is what the utility generates and transmits. Cables and transformers are sized based on kVA (heat limit), not kW.
2. The Power Triangle Geometry
The relationship follows the Pythagorean theorem:
The Power Factor (PF) is simply the ratio of Real Power to Apparent Power ($P/S$), which equals the cosine of the phase angle ($\theta$). A PF of 1.0 means 100% efficiency (Current in phase with Voltage). A PF of 0.8 means only 80% of the supplied kVA is doing real work.
3. Power Factor Correction
Industrial loads (motors) are inductive, causing current to "lag" voltage. This draws significant kVAR. To fix this, we add Capacitors which draw leading current (capacitive kVAR). This cancels out the inductive kVAR locally.
Benefits of Correction:
- Eliminates utility penalties (often charged if PF < 0.95).
- Releases system capacity (transformers can carry more kW).
- Reduces voltage drop and $I^2R$ losses in cables.
The formula to size the capacitor bank ($Q_c$) required to improve PF from $\theta_{old}$ to $\theta_{new}$ is: